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First, you've got to realize that you're making several very bold assumptions given current physics: (1) that we can build O'Neill cylinders with current or future materials that resemble anything like sci fi expects (probably not -- pressure vessels are hard, mkay). (2) that we have a means to accelerate something larger than a probe to a significant fraction of light speed (this is actually the least difficult problem, but I suggest you look at the energy and travel time requirements). (3) that there's any conceivable way for this thing to stop upon arrival (much harder problem without magic engines).
If all of the above are reasonable, then, well, you bootstrap manufacturing in situ in the asteroid belt or in a planetary ring or whatever. Not a huge problem. You obviously need to target a second or third generation solar system in order to find metals and heavier elements on arrival, but that's trivial if you've solved the "stopping upon arrival using the energy and mass you brought with you" problem.
If you could send very small self replicating factories that could take their time to arrive, and upon arrival built a huge laser array used to slow down your larger shipments as they were inbound, you might be able to pull it off... With a few thousand years of preplanning. ;)
There's no reason that we would expand out at the speed of light in one direction. It's well within the realm of possibility that we can intercept rogue planets or large asteroids to use as long time habitats. Also we can expand in millions of directions at once at sub-light speed. The journey make take a million years, but we'll reach a million places at once.
I didn't say speed of light -- just a significant fraction of it. Even 1% is extremely ambitious from an energy budget perspective. 10% or higher is probably achievable for small outbound probes using laser based acceleration -- but they'll just cruise by systems without any means to stop. For large "settlement" ships or similar, even getting 1% would be colossal amounts of energy (like percentages of the sun's total output). So, yes, you'll need to take the slow road.
Rogue planets come within a few light years of Earth. We could probably have a low speed, multi-generational ship to intercept one in a few hundred years. Once we're on we're hopefully good forever. Likely we'll come close enough to some other interstellar bodies we could populate as we travelled. Exponential growth is bound to take off.
Yeah, if we aren't in a hurry, and we can set up some fusion reactors and such on them and build whole civilizations on these rogue planets in the dark, it would work. Depends on how early and often we set up shop on passing planets, but in theory we could colonize much of the galaxy in a few revolutions around the milky way. So, under a billion years. ;)
I'm guessing if we've reached a level of tech to build a functional generational ship we would be patient.
I agree with nearly all of your points. The stopping problem is the same as the accelerating problem. Assuming near infinite energy reserves, but limited power generation, then the ship would accelerate for half the trip, turn around, and then decelerate for the 2nd half. Depending on the amount of power that can be generated, earth gravity may be possible during the trip (except for the turn around in the middle).
The accelation problem is easier because you can build massive infrastructure in your home system that doesn't need to make the journey, so it doesn't incur the tyranny of the rocket equation. Still need massive infrastructure and huge amounts of energy, but it's much easier to imagine a dyson swarm of lasers firing at the mirror at the back of the spaceship. :)
That’s what Hail Mary Project did.
The materials have been shown and proven in theory. It is simply a matter of building the space based manufacturing and infrastructure required. This is like Romans talking about what it will take to build nuclear power plants if they could somehow imagine them. I laid out the economy scale that I am talking about at the outset. This is an order of magnitude, or more, larger total human economic output. An era when this construction scale is not very novel.
If we are colonizing the rest of the Solar system, we figured out large scale and pressure vessels already. Once we are building in space with materials sourced from space, most of the problems go away.
Worst case, a ship can use nuclear detonations to both accelerate and decelerate easily within the limits of known materials. This has been thoroughly researched in a US program that was only canned as part of anti nuclear proliferation act. This system can easily handle both ends and traveling faster than any current method. It is a worst case. If we can master fusion, there are other ways as well.
I said generation ships too. I don't care if it is slow and I think humans could cope just fine on a large enough ship, assuming we don't find ways to put humans on ice.
I highly recommend checking out Isaac Arthur's content on YT as he goes though all of this kind of stuff in detail but even further into possibility and future tech. I'm getting much more specific into a time and constraints than what IA does in general.
No. This is an assumption not borne of physics or engineering. There is no magic material that will make large scale pressure vessels suddenly viable. It (and space elevators) are mathematical constructs, not real things.
Use this calculator. https://checalc.com/calc/vesselThick.html -- punch in 15 psi for pressure, and 100F for temperature. Play with your pressure vessel. Wall thickness of large scale habitats will need to be many metres of solid steel (or equivalent material). Even if you magically mass produce carbon nanotubes or something, you still need hundreds of millions of tonnes of carbon to pull off any large scale vessel. Your talking about ingesting entire asteroids just for building materials. You don't launch that shit on an interstellar journey.