I have trouble fixing the terrible seams I'm getting. I've followed Elli's print tuning guide and calibrated extruder, tuned PA (it's now 0.035) and extrusion multiplier.
I've tried adjusting both retraction length and speed, but it doesn't seem to have much impact. I'm not using "wipe on retract" or "retract on layer change", I only retract if travel distance is longer than 3mm. Retract is 0.3mm @35mm/s.
I've tried reducing PA smooth time too, but this also doesn't seem to have a noticable impact.
I've tried reducing seam gap from the default 10% in Orca all the way down to 0%, but the bad seams persist.
I've tried with "wipe on loops" both disabled and enabled with no difference.
I've tried with both arachne and classic wall generator, no difference.
I've tried different wall orders, inner/outer, inner/outer/inner and outer/inner, all with the same bad seams.
Filament in the picture is matte PLA, it is without doubt dry and generally prints well aside from the seams. It's stored vacuum sealed with silica, and I use a filament dryer to dry if I suspect wet filament.
I'm running out of ideas for where to tweak to get a decent result.
So I stared at this for a while, particularly the pattern of the seam, I have a few questions. What type of infill are you using? how many outer wall loops? How much infill overlap (or whatever it is called)?
Also what happens if you rotate the part on the bed 90 degrees so the seam is on a different axis? Or maybe 45 degrees? This will make sure it’s not some sort of mechanical issue in one direct that shows up in this specific situation.
I know that all seems random but those are what I would check hah.
Issue seems to be following the seam when I rotate parts. in this particular example I am using 5% gyroid, if I switch to grid the defect is uniform along the part. This is just 2 walls, can't remmber infill overlap, I'll check tonight.